Application of 3D Printing Technology in Orthopedics

(Application of 3D Printing Technology in Orthopedics)

In industrialized countries, the incidence of spinal diseases is on the rise.
The 3D printed titanium implants bring hope for some serious illnesses. At first
glance, these little gray objects are ordinary, but they can change a person's
life. They are called intervertebral fusion cages, which are spinal implants
used to fix the gap between two vertebrae and restore the natural height of the
vertebral body. In order to successfully achieve this function, the fusion
device must meet strict design requirements. In addition to being able to
withstand mechanical pressure, they must also be lightweight and biocompatible,
so that they do not cause rejection. The Moscow-based CONMET company currently
uses 3D printing technology to produce fusion devices on TRUMPF TruPrint 1000.
In the mid-term, general manager Dmitry Tetyukhin plans to deploy a TruPrint
3000 and upgrade to mass production.

Back pain is very common in industrialized countries and is the most common
health problem. Such patients will feel pain every day and their physical
activity will decline. If the condition is severe, symptoms such as a herniated
disc can only be treated with surgery, using implants to strengthen the
spine.

The prototype of the 3D printed fusion cage: For a long time, spinal fusion
has been the last resort for a herniated disc, but now 3D printed fusion cages
can restore the vertebral body to its natural height, allowing patients to move
freely without pain. To this end, the cage must not only have biocompatibility,
but also have enough toughness to ensure that it will not tear or break.

The cage itself is made of biocompatible titanium alloy. One of the main
problems faced by fusion cage manufacturers is how to make the surface porosity
accurately meet the requirements. Morozova explained: "The porous structure can
promote osseointegration, that is, the structure and function between the living
bone tissue and the surface of the implant. Sexual connection. Traditional
methods such as turning, milling, and casting are almost impossible to make such
a structure, so 3D printing has a significant competitive advantage."

CONMET uses TRUMPF's TruPrint 1000 to develop parameters and test various
shapes and materials. Morozova said: "Our goal is to understand all the relevant
processes, so as to customize implants for specific patients and lay the
foundation for mass production for the company as soon as possible." This is the
second TRUMPF 3D printer put into use by CONMET . In early 2018, the company
started using TruPrint 1000 to produce teeth and craniofacial implants for
cancer and trauma patients. In addition to the machine tool itself, TRUMPF also
provides suitable titanium powder, substrates, coating tools and software.
TRUMPF's rich expertise and successful cooperation were the decisive factors for
Dmitry Tetyukhin's determination to purchase a second printer. Morozova
explained: “The experts of TRUMPF in Ditzingen and the staff of the Moscow
subsidiary provided us with a lot of support and advice, and helped us introduce
new technologies. They proved to be very reliable partners. Their Expert
knowledge also played a valuable role in the second project, for example in
determining suitable parameters."

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(Application of 3D Printing Technology in Orthopedics)